alro65
a2f3e82f17
Integration tests (64 new tests, 462 total): - test_integration_cascade: full cascade closed-loop simulation -- outer PID → inner PID → rudder dynamics → vessel heading; verifies convergence across small/90°/180° turns, wrap-around, and low speed - test_integration_ekf_pid: EKF-smoothed heading feeding outer PID; confirms EKF reduces rudder total-variation vs raw noisy heading - test_integration_alarm_audit: alarm engine → audit log hash-chain; verify, tamper detection, cross-session reload, multi-alarm logging - test_modbus_utils: 38 tests for scale/raw conversion, bounds checking, heading/rudder helpers, signed int16 two's-complement round-trip Hardening: - heading_ekf: guard NaN/inf in update_heading() and update_rot() -- skip bad measurements silently rather than corrupting filter state - adaptive_tuner: guard NaN/inf in step() -- ignore corrupt error samples - modbus_utils.py: new shared module with scale_to_raw, scale_to_raw_signed, raw_signed_to_scaled, clamp_uint16, validate_holding_write, heading_deg_to_raw, rudder_deg_to_raw_signed Documentation: - docs/operator_manual.md: 15-section operator manual covering safety, installation, all operating modes, alarm reference, commissioning, fault-finding, Modbus register summary, and activation/audit log procedure Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
AR-Autopilot
Professional marine autopilot for vessels in the 30-40 m range (motor yachts, motor sailboats, fishing vessels, small ferries, coastal patrol boats).
Part of the AR Suite alongside AR-ECDIS, VMS-Sailor, AR-ShipDesign, AR-ElecArrangement, and AR-StabCol. Sold standalone or bundled with AR-ECDIS.
NOT Dynamic Positioning. NOT joystick docking. This is a classic heading-and-track autopilot with intelligent drift compensation, controlling rudder actuators (hydraulic or electric).
Status
Sprint 0 — Foundations (in progress).
This sprint delivers the repository structure, core data model, seed library, and a passing test suite. No functional firmware, Studio GUI, or display yet — those start in Sprint 1.
See docs/AR_Autopilot_brief.md for the complete project brief, scope, and roadmap.
Components
| Component | Tech | Purpose |
|---|---|---|
Studio (arautopilot/studio/) |
Python 3.11 + PySide6 | Project configurator (integrator-side, not shipped to customers). Generates per-vessel .appack packages |
Firmware (firmware/ar_autopilot_v1/) |
C++ on ESP32 via PlatformIO | Real-time PID control, NMEA 2000 + Modbus, safety logic. Runs on the AR-NMEA-IO v1.0 board (shared with VMS-Sailor) |
Display (display/) |
Flutter Desktop (Win + Linux) | Dedicated bridge cockpit-feel touch display with rotary knob input |
Core models (arautopilot/core/) |
Pydantic v2 | Shared data model (vessel config, PID config, actuator config, alarms, modes, knob state) |
Library (arautopilot/library/) |
YAML + JSON | Curated seed: actuator profiles, default tunings per vessel type |
Requirements
- Python 3.11 or newer
- Git
- (Later sprints) PlatformIO, Flutter SDK, WiX Toolset
Quick start (Sprint 0)
# Create venv and install
python -m venv .venv
.\.venv\Scripts\Activate.ps1
python -m pip install -U pip
pip install -e ".[dev]"
# Run tests
pytest
# Run the Sprint 0 demo (creates, saves, reloads a project config)
python examples/sprint0_demo.py
Repository layout
AR-Autopilot/
├── arautopilot/ # Python package (core models, library, studio stubs, tests)
├── firmware/ # ESP32 firmware (Sprint 1+; only pinout.h in Sprint 0)
├── display/ # Flutter dedicated display (Sprint 4+)
├── examples/ # Runnable demos
├── docs/ # Brief + per-sprint design docs
├── installer/ # WiX MSI scripts (later)
└── tools/ # Helper scripts (later)
See docs/architecture.md for a one-page architecture overview.
Sprint roadmap
| Sprint | Focus |
|---|---|
| 0 | Foundations: repo structure, core data model, seed library, tests |
| 1 | Firmware base (I/O, Modbus, NMEA 2000 read, STANDBY mode) |
| 2 | PID inner loop (rudder position control) |
| 3 | PID outer loop + Heading Hold (with ROT feed-forward & gain scheduling) |
| 4 | Studio + basic dedicated display |
| 5 | True Course + Track Keeping (smooth XTE correction) |
| 6 | Safety, alarms, NMEA 2000 publish, VMS alarm consumption |
| 7 | Knob + commissioning + offline auto-tuning |
| 8 | EKF + adaptive tuning + telemetry + VPN |
| 9 | Hardening + integrated testing |
| 10+ | Phase 2 (wind modes for sailboats) and beyond |
Full detail in the brief.
License
Proprietary. All rights reserved. See LICENSE.txt.
Commercial deployment requires a per-vessel license bound to the installation HWID. Contact alro65@gmail.com for licensing.