e82dbc449c
Python side: - alarm_engine.py: AlarmEngine evaluates 9 firmware alarm bits + PC-side heading staleness and off-course logic with severe-timer; on_disengage callback triggers on first EMERGENCY alarm; acknowledge/clear API - test_alarm_engine.py: 25 tests covering fire/clear cycle, acknowledge, highest_severity, auto-disengage callback, heading staleness, off-course with wraparound and timer, fw-bit suppression of duplicate PC alarm Firmware: - safety_monitor.h: exposes AlarmBits struct + safety_alarm_bits() API - safety_monitor.cpp: 50 Hz task evaluates off-course (with severe timer), rudder-not-responding (3 s timeout), heading lost, VMS/DI4, limit switches, battery voltage, actuator current; buzzer on any alarm; EMERGENCY → force_standby - modbus_slave.cpp: wires 9 discrete alarm registers to safety_alarm_bits(); battery voltage and actuator current ADC registers now live - nmea2000_publisher.h/cpp: new task, PGN 127245 rudder angle at 10 Hz, PGN 127237 Heading/Track Control at 1 Hz - main.cpp: start nmea2000_publisher; set watchdog-tripped flag on ESP_RST_TASK_WDT Tests: 309 passed | Flash: 27.6% Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
260 lines
9.7 KiB
Python
260 lines
9.7 KiB
Python
"""Tests for ``arautopilot.core.alarm_engine``."""
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from __future__ import annotations
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import pytest
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from arautopilot.core.alarm_engine import AlarmEngine, AlarmThresholds, TelemetrySnapshot
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from arautopilot.core.alarms import AlarmSeverity, AlarmType
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# ---------------------------------------------------------------------------
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# Helpers
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# ---------------------------------------------------------------------------
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def _engaged_snap(**kwargs) -> TelemetrySnapshot:
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"""Return a baseline engaged snapshot with no alarms asserted."""
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defaults = dict(
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pilot_engaged=True,
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heading_deg=90.0,
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heading_setpoint_deg=90.0,
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heading_age_s=0.1,
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)
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defaults.update(kwargs)
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return TelemetrySnapshot(**defaults)
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# ---------------------------------------------------------------------------
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# Basic fire / clear cycle
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# ---------------------------------------------------------------------------
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class TestFireAndClear:
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def test_no_alarms_by_default(self):
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eng = AlarmEngine()
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snap = TelemetrySnapshot(pilot_engaged=False)
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new = eng.evaluate(snap)
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assert new == []
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assert not eng.any_active
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def test_fw_bit_fires_alarm(self):
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eng = AlarmEngine()
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snap = TelemetrySnapshot(fw_alarm_off_course=True)
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new = eng.evaluate(snap)
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assert len(new) == 1
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assert new[0].type is AlarmType.OFF_COURSE
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assert eng.any_active
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def test_fw_bit_clearing_removes_alarm(self):
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eng = AlarmEngine()
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eng.evaluate(TelemetrySnapshot(fw_alarm_off_course=True))
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new = eng.evaluate(TelemetrySnapshot(fw_alarm_off_course=False))
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assert new == []
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assert not eng.any_active
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def test_alarm_not_re_fired_while_active(self):
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eng = AlarmEngine()
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snap = TelemetrySnapshot(fw_alarm_off_course=True)
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first = eng.evaluate(snap)
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second = eng.evaluate(snap)
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assert len(first) == 1
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assert second == [] # already active, not re-fired
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def test_all_nine_fw_bits_map_to_distinct_alarm_types(self):
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all_bits = TelemetrySnapshot(
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fw_alarm_off_course=True,
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fw_alarm_off_course_severe=True,
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fw_alarm_rudder_not_resp=True,
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fw_alarm_heading_lost=True,
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fw_alarm_actuator_overcurr=True,
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fw_alarm_voltage_low=True,
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fw_alarm_limit_reached=True,
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fw_alarm_watchdog_tripped=True,
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fw_alarm_vms_critical=True,
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)
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eng = AlarmEngine()
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new = eng.evaluate(all_bits)
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types = {a.type for a in new}
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assert len(types) == 9
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assert AlarmType.OFF_COURSE in types
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assert AlarmType.VMS_CRITICAL in types
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# ---------------------------------------------------------------------------
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# Acknowledge
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# ---------------------------------------------------------------------------
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class TestAcknowledge:
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def test_acknowledge_marks_alarm(self):
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eng = AlarmEngine()
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eng.evaluate(TelemetrySnapshot(fw_alarm_off_course=True))
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eng.acknowledge(AlarmType.OFF_COURSE)
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assert eng.active_alarms[0].acknowledged is True
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def test_acknowledge_all(self):
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eng = AlarmEngine()
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eng.evaluate(TelemetrySnapshot(
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fw_alarm_off_course=True,
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fw_alarm_voltage_low=True,
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))
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eng.acknowledge_all()
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for a in eng.active_alarms:
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assert a.acknowledged is True
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def test_unacknowledged_alarm_after_clear_refire(self):
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"""After a cleared alarm re-asserts it must fire (and be unacknowledged)."""
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eng = AlarmEngine()
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eng.evaluate(TelemetrySnapshot(fw_alarm_off_course=True))
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eng.evaluate(TelemetrySnapshot(fw_alarm_off_course=False))
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new = eng.evaluate(TelemetrySnapshot(fw_alarm_off_course=True))
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assert len(new) == 1
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assert new[0].acknowledged is False
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# ---------------------------------------------------------------------------
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# Highest severity
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# ---------------------------------------------------------------------------
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class TestHighestSeverity:
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def test_none_when_no_alarms(self):
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assert AlarmEngine().highest_severity is None
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def test_emergency_dominates(self):
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eng = AlarmEngine()
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eng.evaluate(TelemetrySnapshot(
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fw_alarm_off_course=True, # LOW
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fw_alarm_watchdog_tripped=True, # EMERGENCY
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))
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assert eng.highest_severity is AlarmSeverity.EMERGENCY
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def test_high_when_no_emergency(self):
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eng = AlarmEngine()
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eng.evaluate(TelemetrySnapshot(
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fw_alarm_off_course=True, # LOW
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fw_alarm_voltage_low=True, # HIGH
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))
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assert eng.highest_severity is AlarmSeverity.HIGH
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def test_low_when_only_low(self):
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eng = AlarmEngine()
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eng.evaluate(TelemetrySnapshot(fw_alarm_off_course=True))
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assert eng.highest_severity is AlarmSeverity.LOW
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# ---------------------------------------------------------------------------
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# Auto-disengage callback
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# ---------------------------------------------------------------------------
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class TestAutoDisengage:
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def test_emergency_triggers_disengage_callback(self):
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called = []
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eng = AlarmEngine(on_disengage=lambda: called.append(1))
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eng.evaluate(TelemetrySnapshot(fw_alarm_watchdog_tripped=True))
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assert called == [1]
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def test_low_alarm_does_not_trigger_disengage(self):
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called = []
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eng = AlarmEngine(on_disengage=lambda: called.append(1))
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eng.evaluate(TelemetrySnapshot(fw_alarm_off_course=True))
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assert called == []
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def test_callback_called_once_per_event(self):
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called = []
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eng = AlarmEngine(on_disengage=lambda: called.append(1))
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snap = TelemetrySnapshot(fw_alarm_watchdog_tripped=True)
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eng.evaluate(snap)
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eng.evaluate(snap) # still active — not re-fired
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assert len(called) == 1
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# ---------------------------------------------------------------------------
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# PC-side heading staleness
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# ---------------------------------------------------------------------------
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class TestHeadingStaleness:
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def test_stale_heading_fires_alarm_when_engaged(self):
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eng = AlarmEngine()
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snap = TelemetrySnapshot(
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pilot_engaged=True,
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heading_age_s=6.0, # > default 5.0 s threshold
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)
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new = eng.evaluate(snap)
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types = {a.type for a in new}
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assert AlarmType.HEADING_SENSOR_LOST in types
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def test_fresh_heading_does_not_fire(self):
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eng = AlarmEngine()
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snap = TelemetrySnapshot(pilot_engaged=True, heading_age_s=0.5)
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new = eng.evaluate(snap)
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assert AlarmType.HEADING_SENSOR_LOST not in {a.type for a in new}
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def test_stale_heading_does_not_fire_when_disengaged(self):
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eng = AlarmEngine()
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snap = TelemetrySnapshot(pilot_engaged=False, heading_age_s=60.0)
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new = eng.evaluate(snap)
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assert new == []
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# ---------------------------------------------------------------------------
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# PC-side off-course (no firmware bits)
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# ---------------------------------------------------------------------------
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class TestOffCoursePC:
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def test_small_error_no_alarm(self):
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eng = AlarmEngine()
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snap = _engaged_snap(heading_deg=91.0, heading_setpoint_deg=90.0)
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new = eng.evaluate(snap)
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assert AlarmType.OFF_COURSE not in {a.type for a in new}
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def test_moderate_error_fires_off_course(self):
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eng = AlarmEngine()
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snap = _engaged_snap(heading_deg=105.0, heading_setpoint_deg=90.0) # 15 deg > 10
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new = eng.evaluate(snap)
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assert AlarmType.OFF_COURSE in {a.type for a in new}
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def test_severe_error_not_immediate(self):
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"""Large error fires OFF_COURSE immediately but not SEVERE until timer expires."""
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thr = AlarmThresholds(severe_off_course_deg=30.0, severe_off_course_time_s=5.0)
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eng = AlarmEngine(thresholds=thr)
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snap = _engaged_snap(heading_deg=125.0, heading_setpoint_deg=90.0) # 35 deg
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new = eng.evaluate(snap, dt_s=0.1)
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types = {a.type for a in new}
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# Severe timer hasn't elapsed yet
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assert AlarmType.OFF_COURSE_SEVERE not in types
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def test_severe_error_fires_after_timer(self):
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thr = AlarmThresholds(severe_off_course_deg=30.0, severe_off_course_time_s=1.0)
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eng = AlarmEngine(thresholds=thr)
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snap = _engaged_snap(heading_deg=125.0, heading_setpoint_deg=90.0)
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result_types: set[AlarmType] = set()
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for _ in range(15): # 15 × 0.1 s = 1.5 s > 1.0 s threshold
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new = eng.evaluate(snap, dt_s=0.1)
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result_types |= {a.type for a in new}
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assert AlarmType.OFF_COURSE_SEVERE in result_types
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def test_fw_bit_suppresses_pc_off_course(self):
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"""When firmware asserts the alarm bit, PC-side must not duplicate it."""
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eng = AlarmEngine()
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snap = _engaged_snap(
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heading_deg=125.0,
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heading_setpoint_deg=90.0,
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fw_alarm_off_course=True, # firmware owns it
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)
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eng.evaluate(snap)
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# Should have exactly one OFF_COURSE (from fw bit), not two
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active_types = [a.type for a in eng.active_alarms]
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assert active_types.count(AlarmType.OFF_COURSE) == 1
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def test_wraparound_heading(self):
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"""Shortest-arc logic: 5 deg east of 358 deg setpoint is +5, not -353."""
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eng = AlarmEngine()
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snap = _engaged_snap(heading_deg=3.0, heading_setpoint_deg=358.0) # +5 deg arc
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new = eng.evaluate(snap)
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assert AlarmType.OFF_COURSE not in {a.type for a in new}
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def test_clear_all_resets_state(self):
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eng = AlarmEngine()
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eng.evaluate(TelemetrySnapshot(fw_alarm_off_course=True))
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eng.clear_all()
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assert not eng.any_active
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assert eng.highest_severity is None
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