# Changelog All notable changes to AR-Autopilot will be documented in this file. The format is based on [Keep a Changelog](https://keepachangelog.com/en/1.1.0/), and this project adheres to [Semantic Versioning](https://semver.org/spec/v2.0.0.html). --- ## [Unreleased] ## [0.1.0-sprint3] — Sprint 3 — PID outer + Heading Hold — 2026-05-18 > Closes the cascade: outer loop (heading control, 10 Hz) drives the inner > loop (rudder position control, 50 Hz from Sprint 2). First real mode > other than STANDBY is now activable: HEADING_HOLD. ### Added #### Python (`arautopilot/studio/simulator/`) - **`vessel_heading.py`** -- first-order yaw model of a vessel. ROT responds to rudder*speed; damping returns ROT to zero when the rudder is centred. Defaults tuned so 5 deg rudder @ 10 kn produces ~3 dps steady-state ROT. Includes `heading_error_deg()` shortest-arc helper and a `HeadingRunRecorder`. - **`pid_outer.py`** -- pure-Python reference implementation of the outer heading PID. Anti-windup via back-calculation, gain scheduling by SOG, deadband, derivative LPF, output saturation, **ROT feed-forward** (brief sec. 6 -- the term that distinguishes a premium autopilot from a basic one), rate limit on produced rudder setpoint, shortest-arc heading wrap-around. #### Firmware (`firmware/ar_autopilot_v1/src/pid/`) - **`pid_outer.h`** -- header-only C++17 port. Same algorithm, same variables, same numerics. Includes inline `heading_error_deg()` and fixed-capacity gain schedule (up to 8 points). - **`pid_outer_task.{h,cpp}`** -- 10 Hz FreeRTOS task on Core 1. Subscribes to TWDT. Reads heading + ROT from the NMEA 2000 snapshot; uses operator-configurable SOG (default 15 kn until PGN 129026 wiring in Sprint 5). Pushes its rudder setpoint into the inner loop *only* when current_mode == HEADING_HOLD. #### Modes (`firmware/ar_autopilot_v1/src/modes/standby.cpp`) - HEADING_HOLD is now activable via `request_mode(HEADING_HOLD)`. Pre-conditions enforced: - NMEA 2000 heading sensor must be valid (fresh PGN 127250). - Rudder sensor must be valid (median filter has filled). On success, captures the current heading as the initial setpoint -- the operator does not get a sudden swing toward an old setpoint left in the Modbus holding register. #### Modbus register map (regenerated from YAML) - 7 new INPUT registers (50-56): outer-loop heading setpoint, produced rudder setpoint, heading error, current SOG, live kp/ki/kd. - 5 new HOLDING registers (24-28): writable heading setpoint, SOG override, outer base gains. Writing any of kp/ki/kd disables the built-in 3-point gain schedule (operator override). #### Tests - `test_vessel_heading_simulator.py` -- 6 dynamics tests + 9 parameterised `heading_error_deg` cases (including all the wrap-around edge cases). - `test_pid_outer_python.py` -- 12 tests: gain interpolation, per-tick outer PID behaviour (deadband, sign, ROT feed-forward, saturation, rate limit, allowed=false bleed), and three end-to-end cascade tests (positive step, negative step, wrap-around 360->10). ### Verification - `pio run -e esp32-dev` -- SUCCESS, RAM 6.8 %, Flash 27.1 % (355 KB). - `pytest` -- **258 passed** in 5.31 s (231 Sprint 2.5 + 27 Sprint 3 new). - End-to-end cascade in Python: outer + inner + rudder dynamics + vessel-heading simulator settles a 30 deg step within +-2 deg in 60 s. ### Not in Sprint 3 (intentional) - True Course mode (COG-based with drift compensation) -- Sprint 5. - Track Keeping (waypoint following with smooth XTE correction) -- Sprint 5. - Dodge -- Sprint 5. - Off-course alarms + auto-disengage on sensor loss -- Sprint 6. - COG / SOG / Position from PGN 129025 / 129026 / 129029 -- Sprint 5. ## [0.1.0-sprint2.5] — Sprint 2.5 — RBAC + Studio + Flash Console — 2026-05-18 > New sprint added at the user's request: 4-role RBAC and a "mini Arduino > IDE" inside the Studio that lets an Engineer flash firmware to an > AR-NMEA-IO board with the Super Admin's PIN as a second factor. ### Added #### RBAC core (`arautopilot/core/`) - **`rbac.py`** -- 4 roles (`SUPER_ADMIN`, `ENGINEER`, `OWNER`, `USER`), 12 capabilities, immutable capability matrix, `has()`, `capabilities_of()`, `require()`, and `requires_dual_auth()` policy helper. Engineer flashing firmware needs SA approval; everything else is single-factor. - **`user.py`** -- `User` model with PBKDF2-HMAC-SHA256 PIN hashing (200k iterations, 16-byte salt). Self-describing hash format for future migrations. 4-8 digit numeric PINs enforced. - **`user_store.py`** -- JSON-backed user database (one file per Studio install). `seed_demo_users()` for first-run UX. - **`audit.py`** -- Append-only JSONL audit log. `AuditEvent` records user_id, role, action, target, outcome (success/denied/failed/ approval_pending), reason, and optional secondary_user_id for dual-auth events. Crypto-signing of lines deferred to Sprint 8. #### Studio GUI (`arautopilot/studio/`) - **`app.py`** -- entry point. Replaces the Sprint 0 stub. Supports `--seed-demo` (populate demo users without launching GUI), `--data-dir` (override the `~/.ar-autopilot/studio/` default). - **`session.py`** -- runtime context: `Session` (user + audit + caps), `SessionHolder` (process-global singleton). `check()` always records an audit event; `verify_super_admin_pin()` for dual-auth flows; `log_dual_auth_grant()` for the approval-recorded variant. - **`login_window.py`** -- modal login dialog with user picker + PIN field. Audits login attempts (success and bad-PIN denials). - **`main_window.py`** -- top-level window with sidebar (user + role + granted capabilities) and central tab area (Overview, Flash Console, placeholders for Project and Telemetry tabs). - **`flash_console.py`** -- the "mini Arduino IDE". Lists serial ports via pyserial; lets the operator pick the firmware variant (`esp32-dev` / `esp32-debug`); compiles via `pio run`; flashes via `pio run -t upload --upload-port `; streams pio output to a dark-themed read-only console; supports cancel. For Engineer flashes, asks the Super Admin for their PIN inline before invoking pio. The audit log records both the dual-auth grant and the pio exit code. #### Dependencies (new optional group) - New `[project.optional-dependencies]` group `studio`: `PySide6>=6.6`, `pyserial>=3.5`, `platformio>=6.1`. Kept optional so the core can be installed in lean / CI environments. #### Tests (`arautopilot/tests/`) - `test_rbac.py` -- 32 tests covering capability assignment per role, dual-auth policy, `require()` helper, no-privilege-escalation invariants, partial-overlap between Engineer and Owner. - `test_user.py` -- 11 tests covering PIN hashing, verification, serialisation, salting (different hashes for same PIN), pin_hash field validator, vessel-scoped users. - `test_audit.py` -- 9 tests covering single-line JSONL append, immutability, round-trip, corrupt-line detection, dual-auth event shape, extra payload, blank-line tolerance. - `test_user_store.py` -- 10 tests covering CRUD, persistence across instances, role filtering, demo seed idempotency, membership tests. - `test_session.py` -- 9 tests covering capability checks with audit side effects, SA PIN verification, dual-auth recording, `SessionHolder` lifecycle. - `test_studio_smoke.py` -- 5 headless tests verifying Studio modules import without a display server, `--seed-demo` works, the helpers in `flash_console` are safe to call without hardware. ### Verification - `pytest` -- **231 passed** in 4.78 s (129 from Sprint 2 + 102 new). - `python -m arautopilot.studio.app --seed-demo --data-dir ` -- populates 4 demo users, prints a notice, exits 0. ### Not in Sprint 2.5 (intentional) - Cryptographic signing of audit log lines (hash-chain) -- Sprint 8. - HWID binding of the user store -- Sprint 8. - Project configurator + .appack compiler -- Sprint 4. - Flutter bridge display -- Sprint 4. - Telemetry dashboard tab -- Sprint 4. - Serial monitor as a separate tab -- a future enhancement; for now the Flash Console only streams pio output, not arbitrary serial. ## [0.1.0-sprint2] — Sprint 2 — PID inner loop + rudder simulator — 2026-05-18 > Continues the overnight execution under blanket authorisation. Builds on > Sprint 1 firmware foundation. New cross-cutting concern introduced: > Python is the **algorithmic source of truth** for the PID; C++ firmware > is a line-by-line port; tests pin both. ### Added #### Python (`arautopilot/studio/simulator/`) - **`rudder_dynamics.py`** -- bench-grade physical model of a hydraulic rudder actuator. Marine-realistic defaults (actuator_gain=0.2, friction=4 -> steady-state v_max ~5 deg/s for a 30 m yacht). Includes deadband, min-useful-PWM snap, port/starboard asymmetry, mechanical end-stops, optional constant external torque, and a `RunRecorder` helper for trajectory capture. - **`pid_inner.py`** -- pure-Python reference implementation of the inner PID. Anti-windup via back-calculation, setpoint rate limit, setpoint deadband, derivative low-pass filter, actuator non-linearity compensation (deadband + min-useful + asymmetry). Algorithmic source of truth -- the firmware C++ port matches it line-by-line. #### Firmware (`firmware/ar_autopilot_v1/src/pid/`) - **`pid_inner.h`** -- header-only C++17 controller, byte-equivalent port of `pid_inner.py`. Compiles on the ESP32 toolchain AND on host g++/clang/MSVC (no Arduino dependencies). Suitable for native Unity tests once a host compiler is available. - **`pid_inner_task.{h,cpp}`** -- FreeRTOS task wrapper. 50 Hz on Core 1 (real-time core). Reads rudder position from `hal::rudder_sensor`, consumes setpoint from Modbus / outer loop, commands `hal::rudder_command`. Bleeds integrator during STANDBY. Subscribes to the watchdog and feeds it every loop. #### Modbus register map (regenerated from YAML) - 6 new INPUT registers (40-45) -- PID telemetry: setpoint, output, error, kp/ki/kd live. - 4 new HOLDING registers (16-19) -- writable: rudder setpoint request, kp/ki/kd request. Writes propagate atomically to the controller. #### Tests - `test_rudder_simulator.py` -- 9 tests of the physical model: zero-input rest, full-deflection drive, end-stop saturation, deadband, min-useful snap, asymmetry behaviour, recorder API, invalid dt, end-stop velocity zeroing. - `test_pid_inner_python.py` -- 10 tests of the Python PID against the simulator: positive/negative step response, setpoint deadband holds, anti-windup bounds integrator under saturation, allowed=false bleeds integrator, actuator deadband compensation, asymmetry compensation, output saturation, rate limit caps slew, disturbance rejection. ### Verification - `pio run -e esp32-dev` -- SUCCESS, RAM 6.8 %, Flash 26.8 % (351 KB). - `pytest` -- **129 passed** in 0.31 s (110 Sprint 1 + 19 Sprint 2 new). ### Not in Sprint 2 (intentional) - Heading control (outer loop) -- that is Sprint 3. - Gain scheduling by SOG -- Sprint 3. - Rate-of-Turn feed-forward -- Sprint 3. - Cross-validation tests Python ↔ C++ via ctypes -- requires host C++ compiler that this machine lacks; the algorithm parity is enforced by code review (line-by-line port) and will be backed by automated cross-validation as soon as a host compiler is available. ## [0.1.0-sprint1] — Sprint 1 — Firmware ESP32 base — 2026-05-18 > Sprint 1 was executed autonomously overnight after the user gave explicit > blanket authorisation (no per-decision approval) to push through subsequent > sprints. The four technical decisions in `docs/sprint-1-plan.md` §2 were > taken with the **recommended** option (Arduino-only framework -- pragmatic > shift from the dual-framework plan, see Architecture note below). ### Added #### Firmware (`firmware/ar_autopilot_v1/`) - **`platformio.ini`** — Build configuration for ESP32-DOWD on the AR-NMEA-IO v1.0 board. Three envs: - `esp32-dev` — release build (-Os, default). - `esp32-debug` — debug build (-O0, verbose logs). - `native` — host Unity tests (no hardware required, host C++ compiler needed). - `check` — cppcheck static analysis. - **Sprint 1 dependencies** pinned: `NMEA2000-library` v4.22+, `NMEA2000_esp32` v1.0+, `eModbus` v1.7.4. - **`src/main.cpp`** — boot, FreeRTOS task spawn, returns to scheduler. - **`src/system/`** — `ar_log.h` logging facade, `task_config.h` central table of stack sizes / priorities / core pinning, `heartbeat.cpp` (1 Hz LED + uptime log on Core 0). - **`src/modes/`** — STANDBY-only mode state machine. Non-STANDBY mode requests rejected with a warning. - **`src/hal/`** — `di_do.{h,cpp}` (5 DI + 10 DO with software debouncing and last-state cache); `rudder_sensor.{h,cpp}` (100 Hz ADC + 5-sample median filter, Core 1); `rudder_actuator.{h,cpp}` (DO1/DO2/DO3 driver with three layered safety interlocks: power-off, STANDBY, limit switch). - **`src/safety/`** — `watchdog.{h,cpp}` (TWDT @ 2 s, panic on expire); `safety_monitor.{h,cpp}` (50 Hz DI polling on Core 1, DI1 disengage button enforced, DI4 external alarm, both-limit-switch interlock). - **`src/protocols/modbus_slave.{h,cpp}`** — eModbus RTU server on UART2 @ 38400 8N1, slave ID 1. 17 input registers, 19 discrete inputs, 5 holding registers, 4 coils. Reads pull from live telemetry (mode, rudder, NMEA 2000 snapshot, heap). Writes validate range and route to the corresponding handler. - **`src/protocols/nmea2000_consumer.{h,cpp}`** — NMEA 2000 stack open with CAN TX=GPIO3 RX=GPIO1, subscribed to PGN 127250 (Heading) and PGN 127251 (Rate of Turn). Snapshot exposed via Modbus input registers 24-26 (heading_deg_x100, rot_dps_x100, heading_age_ms). 5 s staleness flag built in for Sprint 6 alarm wiring. - **`src/filters/median.h`** — Templated `MedianFilter` (host testable). - **`modbus_registers.yaml`** — Single source of truth for the Modbus register map. 45 entries total. - **`test/test_median_filter/test_median.cpp`** — 8 Unity tests of the median filter (host-side, no Arduino dependency). - **`tools/modbus_client_test.py`** — manual Modbus client for poking the slave from a PC with a USB-RS485 dongle. #### Cross-cutting - **`tools/gen_modbus_registers.py`** — YAML -> C++ header + Python module code generator with `--check` mode for CI/drift detection. - **`arautopilot/shared/modbus_register_map.py`** — generated Python mirror of the firmware register contract (`Reg` dataclass per entry, grouped into `DISCRETES`, `COILS`, `INPUTS`, `HOLDINGS`). - **`arautopilot/tests/test_modbus_register_map.py`** — 30 tests: schema sanity, address uniqueness within group, range bounds, spot-checks for critical registers, and **drift detection** that fails if anyone edits the YAML without regenerating. - **`docs/firmware.md`** — firmware operator + integrator guide (toolchain, build, flash, expected boot log, troubleshooting, Sprint 1 capability matrix). ### Architecture decisions taken - **Framework**: Arduino-on-ESP32 only (NOT the dual Arduino-as-ESP-IDF-component proposed in the Sprint 1 plan). Rationale: Arduino-on-ESP32 already provides full FreeRTOS access (`xTaskCreatePinnedToCore`, priorities, TWDT, log levels), the dual framework is notoriously fragile in PlatformIO, and we hit no ESP-IDF-only feature in Sprint 1 scope. OTA-with-rollback and secure boot become a real ask in Sprint 8 — at that point we either migrate to ESP-IDF or wire the equivalent via Arduino + EspOTA. - **FreeRTOS core split** as proposed: PID + safety + rudder sensor on Core 1 (real-time); NMEA 2000 RX + Modbus + heartbeat on Core 0. - **Logging**: ESP_LOG via UART0 only, no SD card. ### Verification - `pio run -e esp32-dev` -> SUCCESS (RAM 6.7 %, Flash 26.5 %, 347 KB). - `pio run -e esp32-debug` -> SUCCESS. - `pytest` -> **110 passed** in 0.22 s (80 from Sprint 0 + 30 new). - `ruff check arautopilot/` -> All checks passed. - `mypy arautopilot/core library shared` -> Success, 0 issues. - `pio test -e native` -> deferred: needs host C++ compiler (mingw / msvc / clang) on this Windows machine. The Unity test sources compile on any standard host once a toolchain is installed. ### Not in Sprint 1 (intentional, per brief §12) - PID loops (inner/outer). - True Course / Track Keeping modes. - Alarm catalogue beyond DI1/DI4 forced disengage. - Knob driver. - Studio GUI. - Dedicated display Flutter app. ## [0.1.0] — Sprint 0 — Foundations — 2026-05-17 ## [0.1.0] — Sprint 0 — Foundations — 2026-05-17 ### Added - Repository structure following the layout defined in the project brief (section 11) - Python package skeleton `arautopilot` with submodules: - `core/` — data model (Pydantic v2): modes, alarms, actuator config, PID config, vessel config, knob state, project config, IDs - `library/` — curated seed: 2 actuator profiles (hydraulic reversible, electric DC reversible) and 2 default tunings (yacht motor planeo 30 m, 40 m) - `studio/` — empty stubs for Sprint 4 - `tests/` — pytest suite covering the core data model - Firmware skeleton: `firmware/ar_autopilot_v1/src/hal/pinout.h` only — 21 I/O assignment for the AR-NMEA-IO v1.0 board, no functional code yet - Build configuration: - `pyproject.toml` with Pydantic v2, PyYAML, python-dateutil - Dev dependencies: pytest, pytest-cov, ruff, mypy - Ruff + mypy strict configuration - `examples/sprint0_demo.py` — end-to-end project creation, save, and reload - Documentation moved/created: - `docs/AR_Autopilot_brief.md` — full project brief - `docs/architecture.md` — one-page architecture overview - `LICENSE.txt` — Proprietary, all rights reserved - `.gitignore` covering Python, Flutter, PlatformIO, IDEs, Windows artifacts ### Notes - **No functional firmware**, Studio GUI, or display in this sprint — those start in Sprint 1, 4, and 4 respectively. - The seed PID tunings are **conservative starting values** drawn from classical marine control literature (Fossen, Perez). They are explicitly **not** the integrator's affinated production values, which remain IP. - Python ≥3.11 required.